Mechatronics:Japan’s Newest Threat by V. Daniel Hunt

By V. Daniel Hunt

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An automated factory can break even at 25 percent capacity, while a conventional factory breaks even at 60 to 65 percent of capacity. The challenge presented to the developer of factory automation systems will be to gather the emerging technologies of smart robots, machine vision, process planning, computer-aided design and manufacturing functions, and to interconnect and control their performance so that the entire sequence is optimized. Even though there are manyacceptable components for building an automated factory, it is rare when the components can be found to have common interfaces.

Product concept development in mechatronics begins long before the factory operation, with the concept defined and refined by thoughtful iteration and interaction with the product users. In this phase the team will develop the product concept, and optimize the product design. Computer-aided engineering in conjunction with the computeraided design and drafting function will define, refine, and optimize product design by utilizing computer-aided engineering design and analysis tools built into the product design computer base.

Vertically integrated manufacturing is what is most commonly meant by mechatronics. Many experts would consider horizontal or "shop floor" integration to be only partially computer-integrated or mechatronic manufacturing. Figure 2-12 is a conceptual framework for mechatronics which illustrates the role of some of the CAD/CAM technologies at various levels of factory control. A vertically integrated factory usually implies maximum use and coor- Graph iCS and CAD Language CAD / CAM Computer Facility Matena ls Requirement Plann ing System NC Robot CNC Figure 2-12.

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